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Filament Calibration Masterclass – 95% do it wrong!

Filament Calibration Masterclass – 95% do it wrong!

Tutorials 19:25 27 views May 09, 2026

About this video

Why Filament Calibration Matters

Most 3D printing enthusiasts overlook proper filament calibration, yet it's the single biggest factor separating mediocre prints from exceptional ones. This guide walks you through the essential calibration steps using Orca Slicer—a free, powerful option that works with nearly any printer brand.

Step 1: Prepare Your Orca Slicer Project

Start by selecting your printer profile and choosing the appropriate filament preset. If your specific brand isn't available, use a generic preset like "Generic PLA" as your baseline. Enable developer mode in preferences if you don't see the calibration tab—this unlocks all testing tools.

Pro tip: Always dry your filament thoroughly before calibration. Use airtight containers with colorless silica beads; colored variants may pose health risks. Moisture causes inconsistent extrusion that invalidates your test results.

Step 2: Temperature Tower Calibration

The temperature tower test identifies your filament's optimal nozzle temperature for both strength and detail. Orca Slicer automatically generates a tower with 5° increments between segments. When evaluating, check:

  • Wall surface quality across all temperatures
  • Stringing at lower temperatures
  • Detail cone sharpness at mid-range temps
  • Bridging performance (worse at higher temps)
  • Overhang quality (better at higher temps)

The ideal temperature balances clean walls, minimal stringing, good overhangs, and strong layer adhesion. When in doubt, select the higher acceptable temperature for maximum print strength.

Step 3: Max Volumetric Flow Rate

This critical setting determines your printer's maximum safe extrusion speed. Using Orca's flow rate test, print the calibration model and examine it for defects. Use digital calipers to measure the height where the first defect appears, then:

  1. Note the flow rate at that layer height
  2. Subtract 10-20% for safety margin
  3. Enter the final value in your filament settings

This process can yield 40% or greater speed increases over default settings without sacrificing quality.

Step 4: Pressure Advance (K-Value)

Pressure advance compensates for filament compression during acceleration, preventing under-extrusion and blobs. The PA pattern test is most reliable—avoid tower calculations that require complex math.

Critical setting: Use your actual outer wall speed and acceleration values, not theoretical maximums. If your max flow rate limits speed, right-click to add a test shape, slice it, and check the real achievable velocity.

For flexible filaments like TPU, PA values can reach 0.5 or higher. Always create a fresh project before saving new values.

Step 5: Adaptive Pressure Advance (Advanced)

For Klipper firmware users, adaptive PA uses multiple calibration values to model perfect extrusion across different speeds and accelerations. Enter low, mid, and high-speed values along with corresponding accelerations. Note that this feature doesn't currently work reliably with Bambu Lab printers at time of recording.

Key Takeaways

  • Calibrate in the correct order: temperature → flow → pressure advance
  • Always create new projects between calibration tests
  • Keep filament dry throughout the process
  • Save settings with descriptive names for future reference
  • Lower temperatures reduce layer adhesion—choose wisely for your use case

Full Transcript

Most do it wrong, but mastering filament calibration is the key to exceptional print quality. Horrendous, weak, or lowquality prints can turn incredibly clean, stronger, and much faster with just a few tricks. I'll show you exactly how to do it for any filament printer and slicer from beginner to expert in only five simple steps and no weird calculations. Let's get right into it. First, I would always use Orca slicer for calibration. It has the best calibration tests for any printer brand and all results can be used in all other slicers. But this calibration even works identical or extremely similar in multiple other slicers as well. Inside Orca slicer, make sure you select your correct printer and standard print profile. For the filament, we select the correct filament brand preset if available. for example, Polymaker PLA or whatever filament you use. If your brand doesn't exist as a preset, just use the correct generic preset and then select it in the drop-own menu like generic PLA in my case. Now, at the top left corner, we have our calibration test button. If you don't see this, you might have to enable advanced settings or go to preferences and enable develop mode at the bottom. for our different calibrations. Doing them in the correct order is extremely important as some settings influence others down the line. If you are a beginner, the pressure advance and flow rate tests are essential. The more you do of the rest, the better, but I'll give you general recommendations for each point if you want to skip some. For higher print quality and tests, make extra sure your filament is dried and keep it dry in some airtight storage with silica beads. Use the colorless silica as others may increase your cancer risk. Remember, being born a cancer is good. Cancer in your lungs is bad. Let's start with the Best Temperature Setting for Strength & Detail? nozzle temperature calibration. The lazy but often okay enough approach is to use the middle of the brand's recommended temperature range listed on the spool or in the online data sheet. The best approach is clicking on calibration and creating a temperature tower in our previously prepared project. Just select your filament type or enter a custom range to automatically generate the tower. If we now hit slice and select temperature in the top right corner, we can see that the nozzle temperature increases by 5° for each segment. If LAN and develop mode is enabled, Bamboo printers can directly connect to Orca Slicer to send prints, but you can always export the G-code for any printer and print it from the SD card, via USB, or your network interface. We'll print this out in matte white PLA and use top- down studio lighting to see every little line and defect. The wall surface at the front looks very similar across all temperatures. We get almost no stringing in the low and middle temperatures, but high temperatures show a little more. The small detail cones look cleaner for low temperatures, still good at 215°, and okay at higher temperatures. The bridging gets visibly worse at higher temperatures. In contrast, looking at the site shows better overhangs for higher nozzle temperatures. In conclusion, the overall best results for my filament are around 250 to 220°. Keep in mind for other filaments like this green TPU, results may look quite different. Always choose the temperature with the best combinations of good overhangs, little stringing, and clean walls. Bridging can still be improved with other settings. Also, keep in mind that lower temperatures lead to less layer adhesion and weaker prints. If you have an acceptable temperature range, I would go for the higher temperature which leads to stronger prints. Higher max volumetric flow and speed later. Before we save our new value, create a new project and don't save or transfer anything so no weird calibration settings get saved. In the new project, go to filament settings and enter your best temperature value. Then save it with a name we can relate to that exact filament in the future. Next up is max Increase 3D Print Speed Without Losing Quality volutric speed. This setting controls the maximum speed at which the filament can be pushed through the nozzle without creating defects. It's highly nozzle and material dependent and the most important factor for print speed and limits your real max speed. as your printer automatically slows down all moves that exceed this flow value. In Orca Slicer, make sure you have the new filament selected. If you are a beginner, you can keep the generic value or brand preset value. Calibration is always best. So, we click on calibration and max flow rate. You can keep the standard test values for most filaments, but some like TPU might even need lower values. Rare cases like high flow filaments can sometimes even go higher than 20, but don't go too high. Very high values might clock your nozzle, and doing a second run is always safer. We'll again generate and print the model out. This time, we want to look for the first layer with defects. Defects are very obvious at the top, but my print also has slight line defects further down that are suspicious. Make sure to check the sides with the rounded corners as well. Some filaments will show a change in surface sheen which indicates material degradation and marks the max flow limit. For very flexible filaments, look more at the round corners as the defects in the middle can also be due to the unstable oneline geometry. Now we just measure the distance from the bottom to the first defect. My fancy digital caliper. I said digital. It reads exactly 33 mm. Let's go back into the slicer preview and in the top right select flow to show the flow for each layer. We now drag the slider down to 33 mm which is our first defect height. If we start dragging the second horizontal slider, we can read the flow used for this layer in the box above. 21.4 in my case. We don't want any defects, so we'll subtract another 10 to 20% depending on how risky you feel. With that, our final value is 17 mm/s. That's a 40% speed increase compared to the basic value of 12. If you like that detailed type of content so far, leave a like, subscribe, or comment below. There's a lot more to come. Like before, create a new project. Don't save anything and add the new maximum flow rate to your filament settings at the very bottom. Then hit save to update your filament setting. If you are ever tired of calibration, check out the very free solutions this video sponsor PCB Way offers. PCB Way takes out any guesswork for metal 3D printing, CNC parts, custom PCBs, and more. Just select your production process, upload a geometry file, then select your quantity plus material to get an instant quote for your custom part at an affordable price. Their quality and customer support were exceptional for my last order, and I can highly recommend them. Next up is Pressure Advance. Very Correct Pressure Advance / K-value settings! important, but lots of people get it wrong. Pressure advance is there to control the nozzle pressure during acceleration and deceleration to prevent under extrusion and blobs leading to one uniform print line on fast printers. This is what some printers do automatically at the start of each print. Doing it once manually is better and saves filament in the long run. If we press calibrate and select pressure advance, we first select our extruder type. We also get three different test options. I would always choose PA pattern as PA tower is weird to calculate or diagnose and PA line can be quite build plate dependent in most cases. We can keep the range settings as they are. Perfectionists can also do smaller steps but flexible filaments like TPU can go up to 0.5 and value. Now the most important part even professionals in my consulting get wrong all the time is setting speed and acceleration correctly. In general, I would recommend using your outer wall speed and acceleration here as those are the features we see the most. But if we have low max flow rate of example 10 c mm/s, our printer will never reach this outer wall speed. To check our real max speed, we quickly right click, add any basic shape, and make it very large. Now, slice it and select speed from the drop- down menu. We'll pull the horizontal slider to the outer wall and check the speed in the box. This is the value you should enter for low max flow rate filament. Back to our high flow filament, we enter 200 mm/s as we can really reach this value and 5,000 for acceleration. Let's generate the test and print it out. We'll also turn off the automatic pressure advanced calibration just to be safe. Our test shows they used flow rate and acceleration in the bottom right corner for this test. Look at the corner with very little or no gaps, but we also want the corner to be sharp. This is our best corner and value. So, we just follow the line to read the corresponding pressure advance value. Don't hesitate to choose values in between two if you think that's best. Now let's go back into our slicer. Generate a new project. Don't save anything and go to filament settings to enable pressure advance and enter the new value. Then hit save to update your filament setting. For other slicers, this might be in a different location. For example, in Bamboo Studio, go to calibration, select manage results, and add your filament settings and a new pressure advanced value, also known as factor K. Now, under device, we can press edit filament, select the correct one, and use the correct K value. I like Orca's way a lot more. It's very important to keep in mind that this value is only perfect for one speed and acceleration. To be more precise, one flow rate and acceleration. For example, the same flow rate but a lower acceleration already leads to a different pressure advance value. The further off, the worse this gets. The easy fix for that problem is setting all speeds and accelerations to our calibrated values except the top layers. This is what I do and is a good solution for most of us. But for small objects or overhangs, our printer will still slow down and then use the wrong pressure advance value which can reduce print quality. We can still fix that, but this is for advanced users only. So feel free Adaptive Pressure Advance Calibration Guide to skip to the next chapter or just listen. Flow rate is mainly influenced by speed, layer height, and line width. But this is a huge rabbit hole. Adaptive pressure advance uses multiple PA values to model perfect values for different flows and accelerations in any situation. Currently, Adaptive Pressure Advance only works with machines that have Clipper firmware at the core. It's best to check this for your individual machine, and this might also change in the near future. In the calibration tab, we can add multiple speed and acceleration values. It's recommended to use a low speed. your highest speed and at least one value in between. We'll also add the top layer acceleration and the outer wall acceleration. Usually, it's recommended to have at least three values here. In my case, this leads to six different test prints. Just like before, we select the best pressure advance value for each one. You know what to look out for at this point. We'll also write down the corresponding flow and acceleration in that order. We'll need that in a second. Back in Orca Slicer, enable adaptive pressure advance and enter all collected values. One line is one set of values. Again, use commas for separation. You can also use half of your lowest PA value for bridges and enable PA for overhangs if your PA model works reliably. The Orca wiki says that this hasn't been tested with Bamboo Lab, so I tried it myself. Sadly, this little test cube shows multiple artifacts that are not present with normal settings. So, at the time of making this video, this sadly doesn't work with Bambool printers. For Clipper printers, the results look exceptional, and I think a future update from other brands to support this would be amazing. Best Flow Ratio Test To Fix Over/Under Extrusion Next up is flow ratio. Very important and simple if done correctly. The flow ratio controls how much filament is pushed through the nozzle to make a line that has exactly the correct line width. Two high values make our line too thick and low values too thin. This makes a huge difference in print quality. I would always use the flow test yolo recommended, but you can also do the perfectionist version with smaller flow steps. Doing the manual calibration of your slicer by following each step is fine as well. I think the Orca version is easier to get right, but for the love of God, do not do any of these caliber flow ratio tests. They also measure layer wobble, inconsistent extrusion, and they are extremely susceptible to calipiber measurement errors. Please don't do it. My inner German dies a little every time I see it. In Orca Slicer, we select the test slice and send it to the printer. Make sure any automatic flow calibrations are still disabled. For this test, we get 11 different values. We can immediately see over extrusion for very high values and still some overextrusion for zero flow ratio change. Around minus0.02 looks okay and minus0.05 shows under extrusion gaps. We are looking for the sample that has a smooth surface and no gaps between lines. A slightly visible main ring is fine. minus.02 looks almost perfect and minus.03 shows some very tiny gaps. So, we'll just choose the value of minus0.025 in between. Back in the Orca slicer filament settings, we check our flow ratio and add the selected value. It's a negative value in my case, leading to 0.955 flow ratio. We enter and save our settings like before. We'll look at the huge quality difference in a minute. In very rare cases, the highest or lowest value might still not be enough. In this case, just add 0.05 to your base flow ratio and then run the test again. It's Don't Ignore Retraction Distance Settings! that simple. Next up is retraction distance. Often overlooked, but can have a huge impact. Retraction distance controls how far our filament is pulled back between different print lines, essentially leading to clean start and end lines. In the Orca calibration tab, click on retraction test. Direct extruder printers can always leave the standard settings. For Bowden tube printers, set the end value to 6 mm and increase the step value to reduce the test print time. Like before, we hit okay and print it out. For this test print, our retraction distance increases with each ring. We are looking for the first rings that have no stringing or oozing blobs. Also, make sure that the seam at the side is clear at this step height. Filaments can get worse with higher values. So, always choose good lower values, but never zero. In some cases, high retraction values can also lead to tiny outer wall holes, which look extremely similar to wet filament errors. So really keep retraction distance low if possible. For my white filament around four to five ring height looks best overall. Back in the slicer preview, we enable the code preview and collapse the line type window. Now we drag the vertical slider down to the best ring height. Then we look for this G-code line with a used retraction length at the end. You can alternatively use this formula for the same result, but that's completely up to you. In filament settings, we go to the settings override tab and enter the new retraction length. Then hit save settings one more time. Let's finally Before And After Full Filament Calibration test our new settings compared to the old ones by adding and printing an orca cube. We'll use the same print profile and also enable don't slow down outer walls for all prints to make it a fair comparison. Let's start with our white PLA. We can immediately see way cleaner layer lines for the calibrated filament on the right, which is largely due to the correct flow ratio. The corners are sharp on both prints as the standard pressure advance value is by chance the exact same as our calibrated one. This is rarely the case though. Our top surface also looks way better and we can even hear the difference when I scrape it with my wooden finger. Under more natural lighting conditions, the calibrated filament looks almost perfect. Other slicer settings could improve this even more. As shown in my other videos, keep in mind, we can also print 40% faster with the calibrated filament due to the higher max flow rate. The TPU filament went from borderline unprintable to excellent. We get no more blobs due to the correct lower max flow rate. Our top surface has no more under extrusion and looks extremely clean and smooth. We get sharper corners all around the print as well due to the correct pressure advance value. These light discolorings of the walls can be improved by reducing the fan speed for this specific filament like shown on the right. This line right here is a shrink line. I showed how to fix this in my previous video if you ever struggle with that. Overall, the calibration made a huge difference for both filaments and is a big reason why my designs I upload online look clean in all my photos and videos. Thank you to everyone who supports my channel by More Tips You Should Remember for Calibration downloading or selling these. Now, a few more things to keep in mind are different machines, nozzles or extruders lead to different calibration results. Don't just copy stuff you see online. The same filament but in a different color very often has extremely similar calibration results, but not always. Different brands always have different results. You can enter all calibration settings in any slicer. The names might just be a little different. And we only have to do calibration once for each filament. After that, keep all automatic calibrations off like shown. Try these tips for your own prints and comment below if this video has helped you out. Click here for more videos like this one. And thank you for watching. Still here? There are plenty of other videos with cheap jokes just waiting for you to click on